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Air preheater are heat exchanger to preheat or air heating of the combustion air by means of flue gas, steam, water or thermal oil. Air preheaters are used when exhaust temperatures of combustion systems are particularly high. This extracts the hot exhaust valuable energy, which discharged otherwise unused into the atmosphere and warming means of this exhaust heat the combustion air of the combustion process.
In the classical use, air preheaters are connected behind high-pressure steam boilers or thermal oil boilers with a flue gas temperature up to 400 ° C. Their exhaust temperatures lend themselves to preheat the combustion air up to 300 ° C. In this way, an air preheater save up to 10% of fuel costs and thus enables payback periods of less than two years. Meanwhile, air preheater also be used in low temperature ranges in order to make the most efficient use of the fuels and counter the rising fuel prices.
Maxxtec air preheater can be retrofitted easily behind all boiler makes and sizes.
Medium: air, flue gas, exhaust gases, thermal oil, water, water-glycol mixture, brine, refrigerants, other media with known substance data
Temperature: standard heat exchanger to 560 °C, through special materials also higher
Thermal power: standard air preheater/ air heater up to 10 megawatts (MW), virtually unlimited by combining and special constructions
Materials: carbon steel, stainless steel or special materials
Heat insulation & surface treatment: according to customer specifications
Maintenance: without the installation of the airmaxx4 automatic flue gas cleaner, should, according to the contamination, once or twice a year a maintenance carried out
DSD Chemtech offers the MonPlex™ Plate Heat Exchanger. This proprietary technology withstands the harsh conditions present in a sulfuric acid plant while providing the effective heat transfer needed to maintain catalyst bed temperatures essential for conversion efficiency. Modular and custom-designed to meet your application, the MonPlex™ Heat Exchanger is compact and available in both cross flow and counter flow configurations. This modular design offers the most flexible and efficient flow arrangements. It also offers significant improvements in design and operational flexibility, including the freedom to select appropriate materials of construction for each heat transfer zone.
A similar plate heat exchanger (OCAP) is also available for applications outside sulfuric acid plants.
MonPlex™ and OCAP are registered trademarks of MECS.